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Contract Precast Concrete Manufacturing



In 2005 we moved to a larger location and in 2009 our new state of the art manufacturing facility came on line. In 2010 we earned our NPCA Certified Plant designation.

Our recently completed concrete batching and mixing plant has further expanded our capability, capacity and quality. Our ACT designed facility is equipped with proven precision engineered components and reliable control technology. Our system is designed to produce the most consistent, highest quality concrete products possible.

Our versatile MobileMat concrete batching & mixing plant offers a wide range of applications. The plant ranges in concrete output capacities from 20 – 160 yd3/hr. and is equipped with a 2.25 yard capacity mixer. Our 18,000 SF production facility is equipped with a 3-20 ton bridge crane with 27' ft. hook height. Concrete Products are precast at 4000 - 9000 PSI per your specification.

Moisture can be the enemy when precision batching is demanded. The HYDROMAT is fully integrated into our PCS Control system, providing accurate computerized microwave moisture measurement and compensation control for dry-cast and wet-cast concrete production. The system is comprised of a water dosing computer and a microwave probe mounted within the concrete mixer, and fully integrated with our PCS computer control to automate and maintain the water metering function to produce reliable control of water/cement ratio for highly consistent concrete product quality.

The PCS control platform integrates process supervision, production reporting, inventory tracking, recipe management and plant maintenance in one reliable control system.

The PCS standard functions and record keeping include:
  • 1000 recipes, with parameters for flexible production of various concrete mixes including SCC (self-compacting concrete)
  • Sand-water correction for all sand and aggregate sorts (automatically with installation of HYDROTESTER moisture metering probe)
  • Manual and automatic free-fall correction for all components and monitoring of batching tolerance and time.
  • Concrete production statistics for the automatically produced concrete, stored for lifetime.
  • Material consumption statistics for all batched materials (even in manual mode) can be called up in individual time periods
  • Inventory administration with silo contents calculation and graphic display on the monitor
  • Scheduled maintenance reminder software module
  • Diagnostic test module displays actual input / output status on PLC for easy troubleshooting
  • Web based technology for online support
  • Fully automated, unattended operation





Specifications

Custom Products

Any Custom Design You Require
Benches

Car Stops

Columns

Freestanding Fence

Manholes & Handholes

Moldings

Monument Pedestals

Privacy Walls

Retaining Walls

Retrofits

Screen Walls

Septic Tanks

Walkways

Industry Focus

  • Handicap Accessible Requirements
  • Government
    • City
    • County
    • State
    • Federal
    • Military
  • Education
    • Head Start & Daycare
    • Public Schools
    • Private Schools
    • Colleges
    • Universities
    • Technical Schools
  • Commercial
    • Healthcare
    • Hospitality
    • Industrial & Manufacturing
    • Office Buildings
    • Railroad
    • Residential
    • Schools
    • Sports & Recreation
    • Transportation
  • Residential
    • Apartment Complexes
    • Condominiums
    • Homes
    • PUD - Planned Unit Development
    • Housing Authority Projects

Concrete Type

Reinforced
  • Steel Reinforced
  • Fiberglass Reinforced

Characteristics

Corrosion Resistant
Fire Resistant

Weather Resistant

Industry Standards

NPCA Plant (National Precast Concrete Association)
  • We are rated top 10% in the nation in quality control
ACI (American Concrete Institute)
  • ACI 237 R07
  • ACI 211.2
ANSI (American National Standards Institute)
ASTM (American Society for Testing and Materials)
  • ASTM C94
  • ASTM C31
  • ASTM C685
LEED Accredited (Leadership in Energy and Environmental Design)
We meet all state and federal Building Codes

Concrete Testing Methods

Air
Load

Shear

Slump

Temperature

Tensile

Unit Weight

Production Volume

High Volume
Specialty Manufacturing

Capable of 40 yard per hour in our state of the art manufacturing facility which includes a computer controlled mixer.

Additional Services

Delivery
Installation

File Formats

AutoCAD (DWG, DWZ)
BMP

DXF

GIF

IGES

Inventor (IDW, IPT)

JPG or JEPG

PDF

Pro-E or Pro/Engineer (DRW,PRT,XPR)

SolidWorks (SLDPRT, SLDDRW, SLDDRT)

STEP

TIFF

Height Limit

27 ft clearance

Bug Holes, Chips, Voids, and Honeycombing

3/8 in max depth

Maximum Joint Gap Size

3/8 in

Length

0 to 10 ft ± 1/4 in

Width

5 to 10 ft ± 3/8 in

Height

10 and over ± 1/2 in

Squareness (determined by inside diagonal dims.)

0 to 10 ft ± 1/2 in
10 ft and over ± 3/4 in

Wall Thickness

+ 3/8 in,- 1/8 in

Top and Bottom Slab Thickness

+ 1/2 in, - 1/8 in

Standard Weight Concrete

Minimum cement content 564 lbs.
Maximum w/cm ratio.54
Slump w/ water reducer4 1/2" min , 10" max
(SCC only)22" to 28" max
Air content2% + 2%,  - 1%


 DOWNLOADS 

We Will Build to Your Specifications-2010
(PDF, 3250KB)

Custom Precast Wall Caps
(PDF, 3363KB)